Suzuki Thermostats

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The thermostat is one of the most critical and most overlooked parts of a Suzuki outboard's cooling system. It controls cooling-water flow so the engine warms up quickly and holds a steady temperature. A thermostat that sticks closed can overheat the engine in a few minutes; one that sticks open keeps it too cold, which raises fuel consumption, accelerates wear and can foul spark plugs. EFI models from the DF9.9B up also have a Check Thermostat alert that stays on until the ECM sees normal warm-up again, so replacing the part alone does not clear it.

Suzuki's maintenance schedule is to inspect the thermostat every 100 hours or 12 months and replace it if it fails inspection. Genuine Suzuki thermostats are calibrated to the opening temperature for each engine family, and the families do not share one temperature:

Suzuki model Thermostat P/N Opening temperature
DF2.5, DF4A/5A/6A, DF9.9B/15A/20A 17670-91J02 48–52 °C (118–126 °F)
DF8A/9.9A, DF25 V-twin, DF25A/30A 17670-94J02 58–62 °C (136–144 °F)
DF40A/50A/60A, DF50AV/60AV 17670-93955 58–62 °C
DF70A/80A/90A/100B, DF90/100/115/140 (2001–2012) 17670-90J01 58–62 °C
DF100A/115A/140A (2013+) 17670-90J21 48–52 °C
DF100C/115B/140B, DF115BG/140BG 17670-90J01 58–62 °C
DF150/175 (2006+) 17670-90J21 58–62 °C
DF150TG/175TG, DF150A/175A, DF150AP/175AP, DF200A/AP 17670-90J21 48–52 °C
DF200/225/250 V6, DF300 (2007–2011) 17670-90J01 58–62 °C
DF250AP/300AP 17670-90J21 48–52 °C
DF300B/325A (2020+), DF350A (2019+) 17670-98L20 58–62 °C
DF350A (2018) 17670-98L00 53–57 °C

Boat Max Online stocks OEM Suzuki thermostats and thermostat gaskets for the DF lineup. Order by model and year.

Authorized Suzuki Marine dealer. Free shipping on orders over $149 to the lower 48 states.

Source: Suzuki 4-Stroke Outboard Maintenance Manual, Service Data (Feb 2025).

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